Enameled Aluminum Round wire
- Introduction:
- Our advantages:
- TEST REPORT:
- Test methord
- Advantage of AL Enameled Wire :
- FAQ
- Packaging & Delivery
- Please Contact Us
Introduction:
Enameled Wire is a main variety of the winding wire, composed by conductor and insulating layer. The bare wires are annealed soften, then through many times paint, and bake to the finished product.
Enameled wire is a main material for the electrical machine, electrical appliance, household appliance, ect.
The different enameled wires have different qualities and characteristics, but all possess mechanical property, chemical property ,electrical property, febricity.
Our advantages:
- Maximum wire diameter reach to AWG 3 / SWG4.
- The insulation paint all be used in our enameled al wire is ELANTAS.
- Our internal factory standard is 20% more strict than IEC 60317, with a full set of CNAS L0599 Testing Center approved electronic equipment.
- XINCHENG has passed ISO14001 2015, ISO9001 2015 …
Every six months we submit our enameled wire to SGS in Shanghai, China for regular test and verification..
Every year we pass the test from TICW CNAS and they will issue the authoritative testing reports for us.
- We have an online monitoring system, which can continuously detect the quality of our products for a long time
- Customized sizes, logo and packing are accepted!
- Goods are sold with rerun or refund guarantee due to quality issue!
8. Exported to over 50 countries, more than 200 overseas customers.
We have advanced online monitoring equipment to ensure the continuity of high quality products.
We use the most stringent testing methods, which go far beyond IEC standards, and we have great confidence in our products.
These methods include “1D” winding without cracking the film.
Round enameled wire is flattened by 50% and then bent horizontally and longitudinally over 90 degrees without cracking the film.
Hot punching For 200 grade products, our hot punching temperature is set at 240 degrees and the time is one hour. We believe that our testing standards can make experts convinced.
We have a complete set of testing equipment to ensure the excellent and stable quality of our enameled aluminum wire products
TEST REPORT:
TEST REPORT:
| Standard or specification：IEC60317-25 | |||||
| Description or specimen：Q(ZY/XY)L-2/200 3.90 | |||||
| Test items | Requirement | Test results | Item conclusion | ||
| 1. Appearance | Uniform color
smooth surface |
Uniform color
smooth surface |
Qualified | ||
| 2. Dimensions | |||||
| Conductor Size | 3.861-3.939mm | 3.902mm | Qualified | ||
| Increase in diameter | ≥0.089 | 0.091mm | Qualified | ||
| Over all diameter | ≤4.033 | 3.993mm | Qualified | ||
| 3. Electrical resistance | ≥0.002269
≤0.002406 |
0.002356 | Qualified | ||
| 4. Elongation | ≥15% | 36% | Qualified | ||
| 5. Adherence and flexibility | |||||
| Mandrel winding test | Elongation 15%
No Film-cracking |
No Film-cracking | Qualified | ||
| Peel test | No Film-cracking after layup | No Film-cracking | Qualified | ||
| 6. Heat shock | Elongation 15% 220℃ 30min No Film-cracking | No Film-cracking | Qualified | ||
| 7. Cut through temperature | 2min 320℃No Breakdown | No Breakdown | Qualified | ||
| 8. Unidirectional scrape | Min7.9N
Avg9.3N |
Min26.8N
Avg27.2N |
Qualified | ||
| 9. Breakdown voltage | ≥2.5KV | 6.0 6.3 5.9 5.8 6.20 | Qualified | ||
| 10.Solvent Resistance | Standard solvent>1H | 2H | Qualified | ||
| Remarks | Qualified | ||||
Test methord
We use the most stringent testing methods, which go far beyond IEC standards, and we have great confidence in our products.
These methods include “1D” winding without cracking the film.
Round enameled wire is flattened by 50% and then bent horizontally and longitudinally over 90 degrees without cracking the film.
Hot punching For 200 grade products, our hot punching temperature is set at 240 degrees and the time is one hour. We believe that our testing standards can make experts convinced.
These methods include “1D” winding without cracking the film.
Round enameled wire is flattened by 50% and then bent horizontally and longitudinally over 90 degrees without cracking the film
Advantage of AL Enameled Wire :
1.Enameled aluminum wire ,High resistance to heat shock, high temperature and good performance at softening breakdown, suitable for high-speed automated routing, able to be direct weld, with no pinhole, resistive to high frequency, wearing, refrigerants and electronics corona, high breakdown voltage
- Compared with the copper enameled wire, enameled aluminum wire is easier to be winded, also there is a solid oxide film on the surface of enameled aluminum wire, which make it has a good insulating effect, a long life.
- Due to the good insulating effect of aluminum film layer, it’s heat-resistant temperature can be 20 degrees higher than that of the copper wire;
- The greatest benefit of using aluminum is that it is 1/3 lighter than copper which significantly lower the production costs, secondly it can attach to the solids easily, and thirdly it can also reduce the freight and operation during transportation.
FAQ
[Q]: What’s your mainly products?
A : Our company are researching and developing, producing and selling as one of the professional all kinds of enameled wire company in China. These wires are used in transformers, motors, electric tools, winding coils etc. All the products adopts IEC, GB, JIS, NEMA standard.
Our mainly products are :
Rectangular Enameled wire/ Round Enameled wire/Ultra Fine Rectangular Enameled wire/NOMEX paper wrapped wire/
Kraft paper wrapped wire/ Polyester film or carton covered wire/Fiber glass wrapped enameled wire/ Electrical rectangular wire/Macromolecule enameled wire, etc.
Our CERTIFICATE AND STANDARD:
- Manufacture standard: IEC Standard
- ISO9001:2000 Quality Management System
- Enameled Copper Clad Aluminum wire (ECCA): ROHS Authentication
- Enameled wire (ECCA ,ECU ,EAL):SGS Authentication
[Q]: How about your company’s annual production capacity?
A : Our Company’s annual production is about 8,000 tons.
[Q]:What’s your company ‘s product scope?
A : We have many kinds of products ,such as enameled aluminum wire, enameled cooper wire, paper covered magnet wire, fiber glass covered magnet wire and other aluminum/cooper magnet wire products.
[Q]: What’s the temperature-resist grade of your enameled aluminum wire?
A : We produce the thermal class of enameled aluminum wire from 130 to 220 Centigrade.
[Q]: What is specifications of enameled aluminum wire your company can produce?
A : Gauge of enameled aluminum wire:
- Enameled round aluminum wire: 0.25-6.50mm
- Enameled flat aluminum wire: a: 1-10mm, b: 2-16mm
[Q]: Could you provide the free samples?
A : Yes, We are honored to offer you samples, We could provide the free samples within 0.5kg. You only need undertake the express charges.
[Q]: What’s the price of your enameled aluminum wire?
A : Please sent an email to our email lydia@chinainsulatingmaterial.com or WhatsApp: 86-13752439076, our salesman will reply you as soon as possible.
Packaging & Delivery
Packaging Details:
Inner packing: Plastic Spool: PT-25, PT30, PT60, PT-90,PT-200,,PT-250,PT-270 or ply-wood spool Export standard carton according to your wire diameters. One 20 feet container can contain about 15-18.5 tons EAL, One 40 feet container can contain about 26.5 tons.
Outer packing : wooden case or wooden pallet and stretch film or according customers’ special requirement
Delivery Time: 7-14 days for one 20 feet container
Port： Qingdao, Shanghai, Tianjin Port or Ningbo port
Plastic/Wood Spool: PT-25, PT30,PT60, PT-90,PT-200,,PT-250,PT-270 or 250mm*400mm/250mm*500mm/250mm*600mm ply-wood spool
Please Contact Us
Miss: lydia
Mob: 86-13752439076 Fax: 86-22-60863016
lvzhaoju@hotmail.com
WeChat :86-13752439076 WhatsApp: 86-13752439076
